WEBVTT

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<v Speaker 1>I want to transport you to a sweltering Saturday afternoon.

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<v Speaker 1>It's May twenty fifth, two thousand and two in.

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<v Speaker 2>Taipei, Okay. Setting the scene.

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<v Speaker 1>Yeah, we are inside the cabin of a Boeing seven

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<v Speaker 1>forty seven to two hundred China Airlines flight six eleven,

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<v Speaker 1>and the atmosphere is totally routine, right.

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<v Speaker 2>Maybe even a little sleepy in that thick heat, you know.

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<v Speaker 1>Exactly two hundred and twenty five people are settling into

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<v Speaker 1>their seats, buckling in, getting comfortable for what is honestly

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<v Speaker 1>an incredibly common, everyday flight.

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<v Speaker 2>They're heading for Hong Kong. In the aviation industry, this

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<v Speaker 2>specific path is known as the Golden Route.

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<v Speaker 1>The Golden Route.

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<v Speaker 2>Yeah, it's one of the most widely traveled, highly lucrative

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<v Speaker 2>flight paths on the planet. I mean, for the crew,

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<v Speaker 2>this is a standard is driving to the grocery store.

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<v Speaker 1>It's just an hour of forty minutes, like a really

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<v Speaker 1>quick hop. So the massive jumbo jet pushes back from

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<v Speaker 1>the gate taxis to the runway and.

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<v Speaker 2>Takes off, and the weather is clear, right.

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<v Speaker 1>Picture perfect. The cockpit voice recordings from that afternoon show

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<v Speaker 1>a completely relaxed crew running through their standard checklists. You

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<v Speaker 1>hear the familiar chime of the seat belt signs.

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<v Speaker 2>Turning off standard procedure totally.

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<v Speaker 1>The plane's autopilot is engaged, and the seven forty seven

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<v Speaker 1>is steadily smoothly climbing toward its cruising altitude of thirty

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<v Speaker 1>five thousand feet over the Taiwan Strait.

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<v Speaker 2>It is tension breaks.

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<v Speaker 1>Yeah, twenty minutes into the flight, the plane simply vanishes

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<v Speaker 1>from the Taipei area control radar.

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<v Speaker 2>No warning, no desperate made a call from the pilots,

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<v Speaker 2>nothing but static. It's gone, right, A massive machine just

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<v Speaker 2>becomes a ghost on the radar screen.

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<v Speaker 1>So today, the mission of this deep dive is to

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<v Speaker 1>figure out why we are pulling from official aviation investigation files,

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<v Speaker 1>decades old maintenance logs, and raw radar telemetry to piece

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<v Speaker 1>together this really suspenseful aviation mystery.

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<v Speaker 2>We want to understand how modern Jembo jet could just

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<v Speaker 2>suddenly shatter in midair and honestly, what this story reveals

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<v Speaker 2>about the hidden, invisible histories of the very machines you

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<v Speaker 2>fly in every single day.

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<v Speaker 1>Because when a modern jetliner falls out of the sky

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<v Speaker 1>without a single word of distress, it challenges all of

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<v Speaker 1>those fundamental assumptions we have about the safety systems we

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<v Speaker 1>take for granted. Okay, let's unpack this. Investigating a high

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<v Speaker 1>altitude mid air breakup is essentially like trying to put

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<v Speaker 1>a shattered pane of glass back together, except you know,

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<v Speaker 1>the shards are scattered over three hundred and twenty five

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<v Speaker 1>square kilometers of churning, unforgiving ocean, and.

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<v Speaker 2>The clock starts ticking the second the plane disappears. The

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<v Speaker 2>initial response is absolutely.

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<v Speaker 1>Massive, right over a thousand people.

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<v Speaker 2>Yeah, the coast Guard, the Taiwanese military, local fishing boats.

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<v Speaker 2>They all race out into the Taiwan Strait. They are

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<v Speaker 2>desperately looking for life rafts for survivors.

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<v Speaker 1>But what they find floating on the surface of the

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<v Speaker 1>water pants are really grim picture he does.

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<v Speaker 2>The recovery teams pull up heavy mechanical pieces like landing

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<v Speaker 2>gear and massive wheels bobbing in the water.

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<v Speaker 1>Which is terrifying to see floating.

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<v Speaker 2>But floating right next to those heavy machinery parts are

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<v Speaker 2>the most mundane, intimate domestic items napkins, knives, forks, luggage.

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<v Speaker 1>Wow, And tragically they find no survivors. No.

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<v Speaker 2>The reality sets in very quickly that this is no

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<v Speaker 2>longer a rescue mission, it's a recovery investigation mission.

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<v Speaker 1>And naturally, in the absence of a distress call, public

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<v Speaker 1>speculation immediately goes to the darkest possibilities.

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<v Speaker 2>Of course it does.

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<v Speaker 1>You have to factor in the geopolitical tension of the time.

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<v Speaker 1>The relationship between China and Taiwan was incredibly complex. On

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<v Speaker 1>the exact day Flight six eleven vanished, China was conducting

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<v Speaker 1>live military exercises in the Taiwan Strait.

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<v Speaker 2>Right the timing was suspicious to people.

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<v Speaker 1>Exactly plus, just eight months before this, a Siberia Airlines

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<v Speaker 1>flight had been accidentally shot down by a stray missile

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<v Speaker 1>over the Black Sea during a military training exercise. So

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<v Speaker 1>the media immediately starts asking, you know, was Flight six'

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<v Speaker 1>eleven shot?

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<v Speaker 2>Down but investigators have to tune all of that noise

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<v Speaker 2>out and look exclusively at the physical. Evidence they impartially

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<v Speaker 2>and methodically ruled the missile theory out by exact ammining

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<v Speaker 2>the recovered metal.

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<v Speaker 1>Because the metal tells a.

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<v Speaker 2>Story exactly when you hit a plane with a high explosive,

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<v Speaker 2>missile the metal tells the story of that. Impact you

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<v Speaker 2>would find shrapnel deeply embedded in the fuselage you'd find

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<v Speaker 2>explosive soot chemically bonded to the, debris and most, importantly

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<v Speaker 2>high explosives caused the metal skin of an aircraft to

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<v Speaker 2>curl and tear outward in a very highly, specific unique.

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<v Speaker 1>Way so the investigators look at the wreckage they pulled

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<v Speaker 1>from the, sea and none of that is.

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<v Speaker 2>There none of.

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<v Speaker 1>It no, sut no curled, metal no. Shrapnel the missile

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<v Speaker 1>theory is officially.

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<v Speaker 2>Dead it's completely off the.

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<v Speaker 1>Table but if it wasn't an external, attack what on

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<v Speaker 1>earth causes a fully functioning seven forty seven to just

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<v Speaker 1>explode on a routine.

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<v Speaker 2>Climb, well the team from THE Us National Transportation Safety,

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<v Speaker 2>board THE ntsb who flew into assist, trade they had

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<v Speaker 2>a leading theory based on a massive investigation they concluded

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<v Speaker 2>just a few years PRIOR twafla eight hundred, exactly that

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<v Speaker 2>was also a seven forty. Seven it also broke Into

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<v Speaker 2>pece without warning while still, Climbing and, crucially it also

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<v Speaker 2>took off in very hot.

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<v Speaker 1>WEATHER i remember that in THE twa, case the plane

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<v Speaker 1>had been sitting on the hot tarmac with its air

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<v Speaker 1>conditioning units running full, blast, right.

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<v Speaker 2>And those units sit directly underneath the center fuel. Tank

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<v Speaker 2>the heat basically boiled the residual fuel inside the, tank

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<v Speaker 2>and a stray spark caused the vapors to violently.

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<v Speaker 1>Explode so you look at flight six eleven taking off

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<v Speaker 1>in the sweltering heat Of, taipei and the immediate question

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<v Speaker 1>is could a hot air conditioning unit have boiled the

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<v Speaker 1>center fuel tank? Again?

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<v Speaker 2>Right but to prove, that they had to actually find

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<v Speaker 2>the center fuel, tank and the problem was it was

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<v Speaker 2>resting deep on the ocean floor miles. Down, Yeah so

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<v Speaker 2>they brought in a sophisticated salvage vessel and sent down

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<v Speaker 2>a remote operated vehicle an.

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<v Speaker 1>Rov it navigates in pure, darkness guided only by its

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<v Speaker 1>own lights and, sonar searching the ocean floor for this

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<v Speaker 1>specific piece of.

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<v Speaker 2>Metal and when they finally locate the center fuel tank

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<v Speaker 2>in the murky, depths the visual evidence is. Undeniable what

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<v Speaker 2>did they? See, well if the tank get exploded from

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<v Speaker 2>the inside, out the metal would be blown, outward the

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<v Speaker 2>edges would be violently splayed open like a firecracker going

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<v Speaker 2>off inside of.

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<v Speaker 1>Ten, can right outward. Forth, yeah.

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<v Speaker 2>Exactly but the tank they found on the ocean floor

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<v Speaker 2>was relatively, intact and more, importantly it was crumpled in.

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<v Speaker 1>There we crumpled.

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<v Speaker 2>Inward, yes it had been crushed by the massive ambient

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<v Speaker 2>water pressure as it sank miles down to the bottom

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<v Speaker 2>of the.

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<v Speaker 1>Ocean oh, Wow so there was no internal.

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<v Speaker 2>Explosion, none no soot inside. Either THE twa eight hundred

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<v Speaker 2>fuel tank theory just evaporated.

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<v Speaker 1>Completely so we have a massive sea of wreckage and

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<v Speaker 1>literally zero leading. Theories the bomb theories, out the missile theories,

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<v Speaker 1>out the fuel tank theory is. Out the investigation hits

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<v Speaker 1>a brick.

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<v Speaker 2>Wall it really.

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<v Speaker 1>Did to get past, it the managing director Of Taiwan's

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<v Speaker 1>Aviation Safety, council along with THE, ntsb they decide they

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<v Speaker 1>need to stop looking at the ocean and start looking

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<v Speaker 1>at the. Sky they turn to the raw radar.

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<v Speaker 2>Telemetry, yeah they employed a highly advanced technique called ballistic trajectory. Analysis,

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<v Speaker 2>okay what is. That, well they had the ground based

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<v Speaker 2>radar that was tracking the flight's transponder at the exact

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<v Speaker 2>moment the event. Happened the radar signal actually split apart

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<v Speaker 2>into multiple sizeable.

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<v Speaker 1>Pieces just shattered on the.

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<v Speaker 2>Screen, yeah the radar watched these heavy pieces fall from

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<v Speaker 2>thirty five thousand feet all the way down to the ocean.

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<v Speaker 1>Surface so the investigators decide to take eighteen specific pieces

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<v Speaker 1>of recovered wreckage from all different parts of the, plane the,

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<v Speaker 1>front the, middle the, back and they feed the exact

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<v Speaker 1>weight of each, piece its aerodynamic, shape the wind speed that,

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<v Speaker 1>day and the ocean currents into a specialized computer.

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<v Speaker 2>System and the goal of this simulation is to figure

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<v Speaker 2>out the exact sequence of. DISINTEGRATION i, mean logic dictates

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<v Speaker 2>that the very first piece to break off the airplane

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<v Speaker 2>is going to be the very first piece to hit the.

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<v Speaker 1>Water, OKAY i have to ADMIT i really struggle to

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<v Speaker 1>wrap my head around this. Concept how, so, well how

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<v Speaker 1>can a computer tell you what broke off first just

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<v Speaker 1>by looking at where it washed? Up isn't that like

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<v Speaker 1>tossing a handful of rocks and leaves into the wind

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<v Speaker 1>and trying to guess which left your hand. FIRST i,

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<v Speaker 1>mean the leaves are gonna blow miles away and the

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<v Speaker 1>rocks are going to drop straight.

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<v Speaker 2>Down that's a great. Analogy but what's fascinating here is

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<v Speaker 2>that the brilliance of the computer model is that it

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<v Speaker 2>accounts for exactly that rock versus leaf.

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<v Speaker 1>Physics oh, really.

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<v Speaker 2>Yeah every piece of debris has a specific drag coefficient

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<v Speaker 2>basically how it catches the, air and the specific terminal

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<v Speaker 2>velocity based on its.

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<v Speaker 1>Weight, okay that makes.

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<v Speaker 2>Sense so the computer takes THE gps coordinate of where

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<v Speaker 2>the piece was found in the. Water then it mathematically reverses.

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<v Speaker 1>Time it rewinds it.

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<v Speaker 2>Exactly. Yep it calculates how far the ocean current pushed.

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<v Speaker 2>It then it calculates how far the wind blow it

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<v Speaker 2>as it, fell it strips away the wind in the,

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<v Speaker 2>water mathematically rewinding the fall of that specific piece until

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<v Speaker 2>it reaches thirty five thousand. Feet that is.

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<v Speaker 1>Incredible and when they did this for all eighteen, pieces

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<v Speaker 1>the computer pinpointed exactly when each item separated from the

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<v Speaker 1>main body of the.

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<v Speaker 2>Aircraft, yes and the result of that simulation is absolutely.

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<v Speaker 2>Terrifying it paints a picture of the exact moment of.

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<v Speaker 2>Failure where did it? Start the breakup started at the

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<v Speaker 2>very back of the. Airplane the tail of the mass

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<v Speaker 2>of seven forty seven ripped off.

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<v Speaker 1>First that is a nightmare, scenario and that data point

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<v Speaker 1>perfectly aligned with another bizarre. Clue the recovery teams had

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<v Speaker 1>just pulled from the. Water.

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<v Speaker 2>Right, yes investigators recovered nineteen distinct panels CALLED d, panels

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<v Speaker 2>and out of the nineteen they, found four of them

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<v Speaker 2>were locked in the open.

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<v Speaker 1>POSITION i know these are pressure release, volves but why

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<v Speaker 1>does finding them open point to the tail falling.

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<v Speaker 2>Off to understand the significance of THE d, panels we

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<v Speaker 2>have to look at the hidden anatomy of a seven forty.

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<v Speaker 2>Seven the floor beneath your feet in the pasture cabin

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<v Speaker 2>is also the ceiling of the cargo. Hold right beneath

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<v Speaker 2>those floorboards runs the entire nervous system of the, airplane

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<v Speaker 2>the vital steel cables that connect the pilot's controls to

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<v Speaker 2>the rudder and elevators on the.

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<v Speaker 1>Tail so if something happened thanks to that, floor the

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<v Speaker 1>plane goes completely brain.

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<v Speaker 2>Dead exactly. That back in nineteen seventy, four A turkish

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<v Speaker 2>airline's flight had a faulty cargo door blay out mid.

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<v Speaker 1>Flight, Oh i've heard of.

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<v Speaker 2>This, Yeah the cargo hold suddenly lost all its air,

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<v Speaker 2>pressure but the passenger cabin above it was still fully,

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<v Speaker 2>Pressurized so you suddenly had a massive invisible weight of

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<v Speaker 2>high pressure air pushing down on the floor of the

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<v Speaker 2>passenger cabin with no pressure. Underneath to support it so

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<v Speaker 2>just caves in it violently collapse downward into the cargo,

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<v Speaker 2>hold severing all those vital flight control. Cables the pilot's

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<v Speaker 2>lost complete control the. PLANE.

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<v Speaker 1>Wow so to prevent that nightmare scenario from ever happening,

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<v Speaker 1>again the aviation industry INSTALLED d. Panels they're, small spring

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<v Speaker 1>loaded doors located near the. Floorboards they are designed to

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<v Speaker 1>spring open automatically and instantly equalize the pressure between the

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<v Speaker 1>passenger cabin and the cargo hold to save the floor from,

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<v Speaker 1>collapsing and.

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<v Speaker 2>They only open if there is a sudden catastrophic loss

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<v Speaker 2>of pressure in the belly of the.

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<v Speaker 1>Plane so connecting the from the, data FOUR d panels

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<v Speaker 1>are permanently locked, open meaning the lower belly of the

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<v Speaker 1>plane ruptured, violently and the ballistic trajectory analysis proves the

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<v Speaker 1>tail fell off, first something catastrophic happened to the lower

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<v Speaker 1>back half of the seven forty, seven.

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<v Speaker 2>Which gives the recovery teams a laser. Focus instead of searching,

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<v Speaker 2>blindly they know exactly what part of the plane they

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<v Speaker 2>need to, find.

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00:11:21.759 --> 00:11:23.679
<v Speaker 1>And that brings us to the docks of the Pengu.

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<v Speaker 1>Islands hundreds of pieces of battered metal are piling up

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00:11:26.919 --> 00:11:30.120
<v Speaker 1>on this massive pier and ntsp metal are just. Named

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00:11:30.120 --> 00:11:34.240
<v Speaker 1>Frank zacar is walking the yard methodically sifting through the, debris.

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<v Speaker 2>And he spots item number six. Forty item six.

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<v Speaker 1>Forty what is?

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<v Speaker 2>It it is a massive chunk of the lower aft,

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<v Speaker 2>fuselage the lower rear, section and it includes part of

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00:11:43.240 --> 00:11:46.000
<v Speaker 2>the rear cargo. Door it is the exact area the

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<v Speaker 2>computer models pointed.

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<v Speaker 1>To so he found the needle in the.

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<v Speaker 2>Haystack he, did And zakor immediately focuses not just on the,

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<v Speaker 2>piece but on how the metal itself is.

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<v Speaker 1>Broken because typically if a plane breaks apart in mid,

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<v Speaker 1>air the five hundred mile per hour wind just shreds the.

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<v Speaker 1>Structure it's what metaler just call an aerodynamic overload.

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<v Speaker 2>Fracture right when metal is ripped apart violently by winds

259
00:12:09.240 --> 00:12:13.000
<v Speaker 2>and extreme, stress the edges tear it at itstinct jagged.

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<v Speaker 2>Angle it's a, chaotic violent.

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<v Speaker 1>Fracture but When Frank zacar runs his hands along the

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<v Speaker 1>torn edges of piece six, forty they aren't, jagged they aren't.

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<v Speaker 2>Angled, no the edge is perfectly flat and.

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<v Speaker 1>Smooth here's where it gets really. Interesting it's the physical

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<v Speaker 1>difference between forcefully grabbing a thick piece of cardboard and

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00:12:30.960 --> 00:12:33.200
<v Speaker 1>ripping it in, half where you see all those, jagged

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00:12:33.240 --> 00:12:36.480
<v Speaker 1>torn paper, fibers versus taking a metal paper clip and

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<v Speaker 1>just bending it back and forth slowly for.

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00:12:38.919 --> 00:12:41.919
<v Speaker 2>Weeks, right eventually the structural integrity of that paper clip

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00:12:41.919 --> 00:12:44.879
<v Speaker 2>simply gives up and it snaps, clean just. Snaps item

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<v Speaker 2>six forty didn't rip in the. Wind it. Snapped it

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00:12:48.120 --> 00:12:49.840
<v Speaker 2>is a textbookcase of metal.

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<v Speaker 1>Fatigue so this metal didn't break suddenly as it fell

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<v Speaker 1>from the. Sky the separation happens slowly over an extended

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<v Speaker 1>period of.

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<v Speaker 2>Time, Yes and As zakar inspects this fatigue, crack he

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<v Speaker 2>notices a visual anomaly on the outside of the. Fuselage

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<v Speaker 2>sitting right over this massive flat crack is A doubler. Plate.

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<v Speaker 1>Oh doubler plate is essentially an aviation, patch right.

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00:13:12.320 --> 00:13:14.679
<v Speaker 2>Exactly you can think of it like taking a heavy

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00:13:14.759 --> 00:13:17.080
<v Speaker 2>rubber patch and vulcanizing it over a puncture on a

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00:13:17.080 --> 00:13:19.919
<v Speaker 2>bicycle tire to restore its. Strength airplanes get dinged and

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00:13:19.960 --> 00:13:22.480
<v Speaker 2>scratched all the, time so finding a repair patch on

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00:13:22.519 --> 00:13:24.559
<v Speaker 2>a twenty two year old airplane is standard.

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00:13:24.639 --> 00:13:28.879
<v Speaker 1>Procedure but what wasn't standard were the dark longitudinal streaks

286
00:13:29.000 --> 00:13:32.799
<v Speaker 1>visibly leaking out from underneath the edges of this specific metal.

287
00:13:32.840 --> 00:13:36.000
<v Speaker 2>Patch, right something had been seeping out from behind the doubler,

288
00:13:36.000 --> 00:13:39.399
<v Speaker 2>plate staining the white paint on the outside of the, Plane.

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00:13:39.000 --> 00:13:42.240
<v Speaker 1>And for an, investigator a leaking patch is a massive red,

290
00:13:42.240 --> 00:13:43.440
<v Speaker 1>flag huge red.

291
00:13:43.480 --> 00:13:46.519
<v Speaker 2>Flag they immediately cut out a large section Of piece

292
00:13:46.600 --> 00:13:49.840
<v Speaker 2>sixty passion all and ship it to the Chung Shan,

293
00:13:50.000 --> 00:13:53.720
<v Speaker 2>institute which is a highly advanced military science facility In.

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00:13:53.720 --> 00:13:56.559
<v Speaker 1>Taiwan they are about to peel back a metal patch

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00:13:56.600 --> 00:13:59.360
<v Speaker 1>that has been hiding a secret for. Decades when the

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00:13:59.399 --> 00:14:02.559
<v Speaker 1>scientists finally remove the doubler plate in the, lab they

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00:14:02.600 --> 00:14:05.799
<v Speaker 1>don't find a, clean professional repair, underneath not at.

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00:14:05.799 --> 00:14:10.000
<v Speaker 2>All they find massive deep gouges in the original aluminum,

299
00:14:10.039 --> 00:14:14.480
<v Speaker 2>skin covering the entire fractured. Surface inside that massive crack

300
00:14:15.039 --> 00:14:17.279
<v Speaker 2>is a thick layer of aluminium, oxide.

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00:14:16.919 --> 00:14:20.080
<v Speaker 1>Which is the aviation equivalent of. Rust, Right but the

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00:14:20.120 --> 00:14:22.080
<v Speaker 1>chemistry behaves a bit, differently doesn't it very?

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00:14:22.120 --> 00:14:25.120
<v Speaker 2>Differently when iron, rusts it flakes away and destroys the metal,

304
00:14:25.200 --> 00:14:29.200
<v Speaker 2>Rapidly but when aluminum is exposed to, oxygen it oxidizes

305
00:14:29.440 --> 00:14:30.840
<v Speaker 2>and creates a, hard protective.

306
00:14:30.879 --> 00:14:31.639
<v Speaker 1>Shell OH i.

307
00:14:31.679 --> 00:14:33.879
<v Speaker 2>See, yeah so for that oxide layer to build up

308
00:14:33.879 --> 00:14:36.559
<v Speaker 2>thick enough to be clearly visible to the naked, eye that,

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00:14:36.720 --> 00:14:39.480
<v Speaker 2>raw unpainted metal had to be exposed to the air for,

310
00:14:39.639 --> 00:14:43.480
<v Speaker 2>years not days or. Hours, wow the chemistry proved definitively

311
00:14:43.600 --> 00:14:44.360
<v Speaker 2>that this crack was.

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00:14:44.399 --> 00:14:47.720
<v Speaker 1>Ancient this forces the investigators to dig deep into the

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00:14:47.720 --> 00:14:51.320
<v Speaker 1>plane's maintenance. Archives they pull the physical, logbooks and they

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00:14:51.399 --> 00:14:54.480
<v Speaker 1>uncover a story that takes us back exactly twenty two.

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00:14:54.440 --> 00:14:55.919
<v Speaker 2>Years back to nineteen.

316
00:14:56.000 --> 00:15:00.200
<v Speaker 1>Eighty, yeah This boeing seven forty seven is practically and.

317
00:15:00.320 --> 00:15:03.720
<v Speaker 1>New it's barely six months. Old it's landing In Hong,

318
00:15:03.840 --> 00:15:06.120
<v Speaker 1>kong and the pilot comes in at too steep of an.

319
00:15:06.159 --> 00:15:08.639
<v Speaker 2>Angle the nose is held too, high which means the

320
00:15:08.679 --> 00:15:09.759
<v Speaker 2>heavy tail drops too.

321
00:15:09.799 --> 00:15:13.360
<v Speaker 1>Low so the belly of the rear fuselage literally scrapes

322
00:15:13.399 --> 00:15:17.919
<v Speaker 1>across the concrete runway at over one hundred miles an, hour, sparks, flying, metal,

323
00:15:17.960 --> 00:15:19.759
<v Speaker 1>grinding smoke trailing behind the.

324
00:15:19.759 --> 00:15:21.600
<v Speaker 2>Aircraft it's what the industry calls a tail.

325
00:15:21.639 --> 00:15:23.840
<v Speaker 1>Strike and tail strikes, happen right they.

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00:15:23.840 --> 00:15:26.519
<v Speaker 2>Do there are a known risk during takeoff and, landing

327
00:15:26.559 --> 00:15:31.399
<v Speaker 2>And boeing has very, specific rigorous protocols for how mechanics

328
00:15:31.480 --> 00:15:32.000
<v Speaker 2>must fix the.

329
00:15:32.039 --> 00:15:33.320
<v Speaker 1>Damage what does the manual?

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00:15:33.360 --> 00:15:36.320
<v Speaker 2>Say according to the official structural Repair, manual if the

331
00:15:36.360 --> 00:15:39.480
<v Speaker 2>scratches from a runway scrape or, shallow you can safely

332
00:15:39.480 --> 00:15:43.080
<v Speaker 2>stand them, smooth. Okay but if they're deep, gouges the

333
00:15:43.080 --> 00:15:46.960
<v Speaker 2>manual explicitly requires mechanics to completely cut out the damage

334
00:15:46.960 --> 00:15:51.240
<v Speaker 2>section of the fuselage skin and replace it with, fresh uncompromised, metal.

335
00:15:51.360 --> 00:15:55.679
<v Speaker 1>Because you cannot leave deeply gouged metal on a pressurized. Aircraft,

336
00:15:55.799 --> 00:15:59.240
<v Speaker 1>exact but the investigators looking at the ancient gouges under

337
00:15:59.279 --> 00:16:03.600
<v Speaker 1>that patch realize the chilling. Truth the mechanics In Hong

338
00:16:03.720 --> 00:16:06.440
<v Speaker 1>kong in nineteen eighty didn't cut the damage.

339
00:16:06.480 --> 00:16:07.039
<v Speaker 2>Out it took a.

340
00:16:07.080 --> 00:16:10.879
<v Speaker 1>Shortcut they merely sanded down the deepest, scratches slapped a

341
00:16:10.919 --> 00:16:14.200
<v Speaker 1>doubler plate over the top that barely even covered the damaged,

342
00:16:14.240 --> 00:16:16.600
<v Speaker 1>area and then wrote it up in the log book

343
00:16:16.720 --> 00:16:19.399
<v Speaker 1>as a perfect bowing compliant by the book.

344
00:16:19.440 --> 00:16:23.600
<v Speaker 2>Repair it documented a structural replacement that never, happened and

345
00:16:23.679 --> 00:16:26.360
<v Speaker 2>because the logbook said the damage metal had been, removed

346
00:16:27.000 --> 00:16:29.759
<v Speaker 2>no future mechanic ever had a reason to remove that

347
00:16:29.840 --> 00:16:31.240
<v Speaker 2>patch to check underneath.

348
00:16:31.279 --> 00:16:33.960
<v Speaker 1>It they had unwittingly created a ticking time. Bomb.

349
00:16:34.080 --> 00:16:36.279
<v Speaker 2>Right if we connect this to the bigger, picture to

350
00:16:36.360 --> 00:16:39.279
<v Speaker 2>really grasp why a scratch can bring down a, jet

351
00:16:39.559 --> 00:16:42.159
<v Speaker 2>we have to talk about the physics of. Pressurization let's do.

352
00:16:42.200 --> 00:16:45.639
<v Speaker 2>It every time a commercial airplane climbs to, altitude the

353
00:16:45.679 --> 00:16:48.840
<v Speaker 2>air inside the cabin is artificially pressurized so you can breathe,

354
00:16:48.879 --> 00:16:51.960
<v Speaker 2>normally while the air outside is thin and. Freezing the

355
00:16:52.000 --> 00:16:57.039
<v Speaker 2>plane essentially inflates like a. Balloom, exactly the entire fuselage expands,

356
00:16:57.039 --> 00:17:00.559
<v Speaker 2>outward stretching the metal. Skin when the plane, lands the

357
00:17:00.600 --> 00:17:02.559
<v Speaker 2>pressure is released and the metal.

358
00:17:02.279 --> 00:17:05.039
<v Speaker 1>Deflates right and over its twenty two year life, Span

359
00:17:05.160 --> 00:17:08.480
<v Speaker 1>flight six eleven took off and landed more than twenty thousand,

360
00:17:08.519 --> 00:17:09.160
<v Speaker 1>times so that.

361
00:17:09.160 --> 00:17:12.640
<v Speaker 2>Means twenty thousand times the metal skin of that airplane, expanded,

362
00:17:12.960 --> 00:17:14.359
<v Speaker 2>stretched and contracted.

363
00:17:14.400 --> 00:17:17.839
<v Speaker 1>Back going back to the earlier, analogy it's like bending

364
00:17:17.839 --> 00:17:21.839
<v Speaker 1>that metal paper clip twenty thousand. Times trapped beneath that hidden,

365
00:17:21.880 --> 00:17:25.039
<v Speaker 1>patch those deep scratches from the runway strike were taking

366
00:17:25.079 --> 00:17:26.359
<v Speaker 1>all the stress of the expanding.

367
00:17:26.359 --> 00:17:29.640
<v Speaker 2>Cabin, right every single, flight a microscopic crack began to

368
00:17:29.680 --> 00:17:32.640
<v Speaker 2>grow in the compromised metal millimeter by, millimeter year.

369
00:17:32.519 --> 00:17:35.400
<v Speaker 1>After, year until that tiny scratch grew into a monstrous

370
00:17:35.440 --> 00:17:38.880
<v Speaker 1>two point three meter fracture spanning completely across the lower

371
00:17:38.880 --> 00:17:39.319
<v Speaker 1>belly of the.

372
00:17:39.319 --> 00:17:41.799
<v Speaker 2>Plane and, then On may twenty, five two thousand and,

373
00:17:41.839 --> 00:17:45.680
<v Speaker 2>two at thirty five thousand, feet the structural integrity finally.

374
00:17:45.720 --> 00:17:48.440
<v Speaker 1>Failed the metal gave, way the d panels blew, open

375
00:17:48.480 --> 00:17:50.000
<v Speaker 1>the tail ripped, off and the plane.

376
00:17:50.079 --> 00:17:53.279
<v Speaker 2>Disintegrated it is a devastating chain of. Causality and what

377
00:17:53.400 --> 00:17:56.240
<v Speaker 2>makes this story almost unbearable is that the aviation industry

378
00:17:56.440 --> 00:17:57.319
<v Speaker 2>already knew this could.

379
00:17:57.359 --> 00:17:57.799
<v Speaker 1>Happen they.

380
00:17:57.839 --> 00:18:00.400
<v Speaker 2>Did they had a massive wake up call about this

381
00:18:00.559 --> 00:18:03.720
<v Speaker 2>exact type of danger long Before flight six to eleven

382
00:18:03.799 --> 00:18:07.240
<v Speaker 2>crashed back in nineteen eighty, eight and Aging boeing seven thirty,

383
00:18:07.240 --> 00:18:11.279
<v Speaker 2>seven operated by A Loha airlines flying In, hawaii literally

384
00:18:11.319 --> 00:18:14.400
<v Speaker 2>had its roof peel off mid flight due to severe

385
00:18:14.440 --> 00:18:15.559
<v Speaker 2>metal fatigue and hidden.

386
00:18:15.559 --> 00:18:17.480
<v Speaker 1>Corrosion Oh i've seen the photos of. That it's.

387
00:18:17.559 --> 00:18:21.200
<v Speaker 2>Terrifying, amazingly the pilot managed to land, it but the

388
00:18:21.240 --> 00:18:24.880
<v Speaker 2>imagery sent a shock wave through the. Industry The Federal

389
00:18:24.920 --> 00:18:30.680
<v Speaker 2>Aviation administration mandated worldwide rigorous inspections of all older, planes.

390
00:18:30.319 --> 00:18:33.359
<v Speaker 1>So airlines were ordered to go back and physically reevaluate

391
00:18:33.400 --> 00:18:34.640
<v Speaker 1>all existing structural.

392
00:18:34.680 --> 00:18:38.880
<v Speaker 2>Repairs, yes And China airlines actually started this mandated process

393
00:18:39.319 --> 00:18:42.119
<v Speaker 2>one year Before flight six eleven. Crashed they brought the

394
00:18:42.160 --> 00:18:45.319
<v Speaker 2>plane into the hangar and photographed all thirty One dudler

395
00:18:45.319 --> 00:18:48.759
<v Speaker 2>plates on the, fuselage specifically preparing for this deep dive.

396
00:18:48.799 --> 00:18:51.559
<v Speaker 1>Inspection, wait they photographed the exact patch hiding the fatal.

397
00:18:51.559 --> 00:18:53.559
<v Speaker 2>Crack they, did oh, wow.

398
00:18:53.359 --> 00:18:56.960
<v Speaker 1>And here's the smoking. Gun, Literally remember those dark streaks

399
00:18:57.000 --> 00:18:58.960
<v Speaker 1>leaking out from the patch That Frank zacar.

400
00:18:58.880 --> 00:19:00.680
<v Speaker 2>Noticed on the, docks, right the stains on the.

401
00:19:00.680 --> 00:19:03.279
<v Speaker 1>Paint investigators looked at the photos from a year, prior

402
00:19:03.480 --> 00:19:06.440
<v Speaker 1>and those stains were clearly visible on the pristine white.

403
00:19:06.480 --> 00:19:09.400
<v Speaker 1>Paint but they weren't. Dirt they were. Nicotine.

404
00:19:09.559 --> 00:19:13.319
<v Speaker 2>Nicotine, yeah because when smoking was legally permitted on, airplanes

405
00:19:13.799 --> 00:19:16.200
<v Speaker 2>the cabin air was saturated with nicotine and.

406
00:19:16.279 --> 00:19:19.519
<v Speaker 1>Tar, right And China airlines had banned smoking on their

407
00:19:19.519 --> 00:19:20.839
<v Speaker 1>flights seven years.

408
00:19:20.559 --> 00:19:23.559
<v Speaker 2>Before the, Crash so for over a, decade this highly

409
00:19:23.599 --> 00:19:26.839
<v Speaker 2>pressurized cabin full of cigarette smoke was acting like a.

410
00:19:26.839 --> 00:19:30.480
<v Speaker 1>Pump it was constantly pushing that nicotine stained air right

411
00:19:30.519 --> 00:19:33.559
<v Speaker 1>out of the microscopic expanding crack in the, belly.

412
00:19:33.400 --> 00:19:36.480
<v Speaker 2>Leaving a, vivid dark brown stain on the outside of the.

413
00:19:36.519 --> 00:19:39.880
<v Speaker 2>Airplane any seasoned mechanic looking at that stain would know

414
00:19:39.960 --> 00:19:40.680
<v Speaker 2>exactly what it.

415
00:19:40.759 --> 00:19:41.720
<v Speaker 1>Meant what does it mean to?

416
00:19:41.759 --> 00:19:44.799
<v Speaker 2>Them it meant high pressure air was escaping from behind

417
00:19:44.799 --> 00:19:48.440
<v Speaker 2>a patch that was supposed to be completely hermetically. Sealed

418
00:19:49.119 --> 00:19:52.920
<v Speaker 2>it was a, massive brightly colored arrow pointing directly to

419
00:19:52.960 --> 00:19:54.960
<v Speaker 2>a structural. Failure so what does.

420
00:19:54.839 --> 00:19:57.079
<v Speaker 1>This all mean for anyone listening who has ever tried

421
00:19:57.119 --> 00:19:59.160
<v Speaker 1>to hide a scratch on a rental car with a

422
00:19:59.200 --> 00:20:02.759
<v Speaker 1>little buffing Con this is that human instinct to cover

423
00:20:02.880 --> 00:20:07.160
<v Speaker 1>up a, mistake but on a terrifying catastrophic, scale is

424
00:20:07.240 --> 00:20:11.160
<v Speaker 1>exactly a highly visible clue was. Overlooked the photos were

425
00:20:11.200 --> 00:20:15.160
<v Speaker 1>filed away in a, cabinet and the mandatory physical tear

426
00:20:15.200 --> 00:20:18.279
<v Speaker 1>down inspection of that patch was scheduled for a major

427
00:20:18.359 --> 00:20:21.279
<v Speaker 1>maintenance overhaul On november, two two thousand and, two.

428
00:20:21.400 --> 00:20:24.319
<v Speaker 2>Which means they missed the deadline by five. Months the

429
00:20:24.359 --> 00:20:26.759
<v Speaker 2>plane fell from the sky In. May that is just.

430
00:20:27.000 --> 00:20:30.960
<v Speaker 2>Tragic the fallout from this revelation was. Sweeping THE ntsb

431
00:20:31.119 --> 00:20:35.279
<v Speaker 2>in THE faa fundamentally changed the rules of. Maintenance mechanics

432
00:20:35.279 --> 00:20:37.920
<v Speaker 2>can no longer just trust the paperwork of an undocumented

433
00:20:38.000 --> 00:20:40.279
<v Speaker 2>or a poorly documented patch from decades.

434
00:20:40.319 --> 00:20:42.559
<v Speaker 1>Ago they have to physically inspect underneath.

435
00:20:42.559 --> 00:20:46.799
<v Speaker 2>Them, Yes boeing actually developed a specialized ultrasound technology to do.

436
00:20:46.839 --> 00:20:50.839
<v Speaker 2>This it's it's essentially the exact same technology doctors used

437
00:20:50.839 --> 00:20:53.480
<v Speaker 2>to look at a baby inside the, womb but calibrated

438
00:20:53.480 --> 00:20:56.640
<v Speaker 2>for dense. Aluminum that's. Fascinating, yeah mechanics can outpress a

439
00:20:56.640 --> 00:20:58.799
<v Speaker 2>wand against the outside of a plane and use high

440
00:20:58.799 --> 00:21:01.319
<v Speaker 2>frequency sound ways to as essentially see through the. Metal

441
00:21:01.960 --> 00:21:05.000
<v Speaker 2>they can detect hitting cracks underneath old doubler plates without

442
00:21:05.000 --> 00:21:06.319
<v Speaker 2>having to rip the entire plane.

443
00:21:06.319 --> 00:21:09.599
<v Speaker 1>Apart but we have to remain realistic about the current, landscape.

444
00:21:09.680 --> 00:21:13.039
<v Speaker 1>RIGHT i, mean the technology exists and the regulations are much,

445
00:21:13.039 --> 00:21:16.160
<v Speaker 1>stricter but the danger isn't entirely a. RaSE.

446
00:21:16.440 --> 00:21:22.000
<v Speaker 2>No keeping aging fleets of planes safe requires, relentless extremely expensive.

447
00:21:22.079 --> 00:21:26.519
<v Speaker 2>Vigilance look At Southwest airlines in The United states what happened.

448
00:21:26.519 --> 00:21:30.240
<v Speaker 2>There six years after The China airlines. Crash southwest was

449
00:21:30.319 --> 00:21:32.880
<v Speaker 2>hit with a record breaking ten point two million dollar

450
00:21:33.000 --> 00:21:36.039
<v Speaker 2>fine by the government for missing these exact types of

451
00:21:36.079 --> 00:21:39.920
<v Speaker 2>mandatory fatigue inspections on their older. Planes. Wow the financial

452
00:21:39.920 --> 00:21:42.319
<v Speaker 2>pressure to keep planes in the, air flying roots and

453
00:21:42.359 --> 00:21:45.880
<v Speaker 2>making money is a constant counterweight to the downtime needed

454
00:21:45.920 --> 00:21:47.279
<v Speaker 2>for deep invasive.

455
00:21:47.319 --> 00:21:50.079
<v Speaker 1>Maintenance which brings this entirely back to you the next

456
00:21:50.079 --> 00:21:52.400
<v Speaker 1>time you are sitting in an airport, terminal staring out

457
00:21:52.400 --> 00:21:54.119
<v Speaker 1>the window out the plane pulling up to your. Gate

458
00:21:55.000 --> 00:21:58.319
<v Speaker 1>when you step onto a commercial, jetliner you aren't just

459
00:21:58.359 --> 00:22:00.319
<v Speaker 1>placing your life in the hands of the pilot who

460
00:22:00.359 --> 00:22:00.839
<v Speaker 1>is flying that.

461
00:22:00.920 --> 00:22:04.680
<v Speaker 2>Day, no you are inherently trusting an, invisible decades long

462
00:22:04.799 --> 00:22:05.599
<v Speaker 2>chain of human.

463
00:22:05.599 --> 00:22:08.200
<v Speaker 1>Beings you are trusting mechanics who may have worked on

464
00:22:08.200 --> 00:22:11.480
<v Speaker 1>that exact fuselage twenty years before you even bought your.

465
00:22:11.480 --> 00:22:15.799
<v Speaker 2>Ticket you're trusting that someone decades ago didn't decide to

466
00:22:15.839 --> 00:22:18.640
<v Speaker 2>take a short cut on A friday afternoon because they

467
00:22:18.680 --> 00:22:19.960
<v Speaker 2>were tired or behind.

468
00:22:20.039 --> 00:22:23.200
<v Speaker 1>Schedule so we'll leave you with this, lingering unsettling thought

469
00:22:23.200 --> 00:22:26.519
<v Speaker 1>to explore on your. Own if our, modern highly, advanced

470
00:22:26.599 --> 00:22:31.480
<v Speaker 1>multimillion dollar safety systems ultimately rely on the absolute perfection

471
00:22:31.720 --> 00:22:34.680
<v Speaker 1>of a handwritten maintenance log from twenty or thirty years,

472
00:22:34.720 --> 00:22:38.119
<v Speaker 1>ago how many other poorly applied doubler plates are currently

473
00:22:38.200 --> 00:22:41.240
<v Speaker 1>flying thousands of feet above us right now silently hiding

474
00:22:41.240 --> 00:22:44.039
<v Speaker 1>the microscopic mistakes of a tired mechanic from a different.

475
00:22:44.039 --> 00:22:44.279
<v Speaker 1>Era
