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Blue Origin is one of the largest
and most well funded aerospace companies in the

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world, and so far they've managed
to establish a solid reputation as the laughing

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stock of the online space community.
We love taking the piss out of Jeff

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Bezos and Blue Origin. It's a
lot of fun. And while Blue might

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get the most attention for launching rich
folks into space on a Penis rocket,

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they've also been quietly developing one of
the most important rocket engines of the twenty

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first century. The BEE four is
an engine that the United States desperately needs

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right now to maintain their presence in
low Earth orbit. So the question remains,

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can Blue Origin finally deliver? This
is the space race? Okay,

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So instead of jumping straight into a
bunch of technical specifications that I only pretend

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to understand, let's first talk about
why this rocket engine is so important.

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Because this is no exaggeration on our
part. The B four is critical to

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the future of American rocketry. This
thing has to work. The BEE four

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willpower Blue origins own new Glenn rocket, the company's first orbital class vehicle,

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which also happens to be one of
the largest rockets ever designed, featuring a

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seven meters diameter, cargo faring,
and having the added bonus of a fully

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reusable booster stage. But this is
not the reason that the BEE four is

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important. As far as anyone can
tell, the only missions that are critical

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to the specific capabilities of New Glen
are going to be Blue Origins own orbital

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Reef space station deployment, and also
their undeveloped Blue moon Lander for the Artemis

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five lunar mission. Now, those
are both really cool, we're stoked to

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see them happen, but they're not
immediately critical. What is important right now

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is getting a new American rocket into
service that can handle medium to heavy lifting

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duties for NASA Space Force and the
private telecommunications industry. The United Launch Alliance

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Atlas five has been a workhorse rocket
for the US space program since two thousand

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and two. This vehicle flew ninety
seven successful missions over twenty years, delivering

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important payloads to low Earth orbit,
geosynchronous orbit, the ISS. It landed

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rovers on Mars, sent probes to
orbit Jupiter, out to Pluto, and

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even into the Sun. It's just
a spectacularly versatile and reliable rocket, but

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it's suffered from one fatal flaw at
the heart of the first stage booster on

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the Atlas five is an RD one
eighty engine, an incredibly powerful dual combustion

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chamber, dual nozzle kerosene burning rocket
engine. It's a fantastic piece of Russian

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engineering. And there is the problem
a Russian engine powering an American rocket.

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I don't need to explain why that's
problematic right now. And operating alongside the

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Atlas five for the past two decades
has been the ULA Delta four Heavy.

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This is a vehicle specifically designed for
getting very heavy objects into very high altitude

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orbits, so it did a job
that Atlas five couldn't, but overall lack

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the versatility. Delta four has only
flown fifteen missions since two thousand and four,

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most of them being top secret military
payloads. Delta four made a name

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for itself as the most badass heavy
metal rocket ever because it literally lights itself

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on fire in the seconds before launched
to burn off excess hydrogen, and then

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this trio of charred black boosters emerge
from the fireball. It does look awesome

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anyway. The Delta four Heavy has
one more launch remaining before it is permanently

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retired by ULA. The company's plan
has long been to consolidate the Atlas five

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and Delta four into one single rocket
that can match the capabilities of both,

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and this is the Vulcan Centaur.
Vulcan Centaur pairs the size and payload capacity

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of the Delta four with the versatile
form factor and efficiency of the Atlas five.

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The biggest change from the Atlas five
being the replacement of the dual chamber

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r D one eighty Russian engine with
a pair of Blue Origin B E four

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engines. So we have two of
the most important rockets in the United States

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that have already been discontinued, and
those are both set to be replaced by

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one single new rocket design. And
that new rocket is going to be powered

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by a Blue Origin engine that is
also brand new and has never even been

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flight tested before. Oh and one
of the B fours that was on its

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way to be fitted into a future
Vulcan booster just exploded on the Blue Origin

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test and a couple of weeks ago, casting some pretty serious doubt on Blue's

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ability to manufacture a consistent product.
The stakes are very high on this one,

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so we ask again, can Blue
Origin deliver? On June thirtieth,

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Blue Origin experienced the rapid, unscheduled
disassembly of ABE four engine at their testing

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facility in West Texas. According to
the company, the engine failure occurred ten

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seconds into the test burn. No
video has been released to the public,

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but according to the people who have
seen the film, the explosion was dramatic

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and caused heavy damage to the testing
infrastructure. Now, obviously some amount of

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explosion is going to be natural to
the testing process of a rocket engine.

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It is a good thing to find
the physical limitations for this kind of hardware

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so that you know exactly what it
can and can't handle. Elon Musk had

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no problem admitting that SpaceX has blown
up a bunch of their Raptor engines on

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the testing stand and will likely continue
blowing them up as they push forward with

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the development of Raptor version three.
Where things start to get troubling, though,

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is when we see Raptors blowing up
in midflight, like what happened with

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the first test flight of the Starship. Failing in a test stand is expected,

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but failing in a vehicle is dangerous
at the least and catastrophic at the

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worst. The B four engine that
exploded in June was on its way to

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become flight engine number three in the
second build of the Vulcan Center first stage

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Booster. One complete Vulcan booster fitted
with two B fours has already been flight

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certified and is awaiting launch. So
what happened to engine number three? Then?

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If the product was already sold to
a customer, then Blue Origin shouldn't

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have been doing any kind of experimental
stress testing to push it towards failure.

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Intentionally, you would think that the
test in question was simply to confirm that

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the engine was operating with spec before
going out to ULA, which it clearly

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was not. So either there is
some fundamental flaw in the Bee four that

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affects the reliability of the architecture,
or this particular engine was just a victim

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of poor workmanship. Basically, it
wasn't put together properly. Now, obviously

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an error on the production line would
be a lot more simple to correct than

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a baked in design flaw, but
neither outcome is good, and we don't

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know the full story yet. The
biggest problem here for Blue Origin is that,

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according to their own description of the
Bee four and its performance characteristics,

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there really is no good reason for
it to have failed at standard operating spec

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So let's elaborate on that. The
line that Blue Origin loves to use when

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describing their engine is the BEE four
was designed from the beginning to be a

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medium performing version of a high performance
architecture. So the SpaceX Raptor is an

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ultra high pressure, full flow staged
combustion cycle engine that is designed to push

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the limits of what is physically possible
with a chemical rocket. It is a

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high performance version of a high performance
architecture, and that's why SpaceX has had

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so many different iterations of the Raptor
design and why they are still having trouble

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with harnessing the power of this engine. While the philosophy at Blue has been

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to make an engine that would be
capable of raptorlike performance, but to never

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actually push it anywhere near that edge
that SpaceX is riding. So, for

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example, the combustion chamber pressure on
a SpaceX Raptor two is four thousand,

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four hundred psi, and with Raptor
three they are now pushing that to five

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thousand, one hundred psi. Over
at Blue Origin, the chamber pressure of

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B four is one thousand, nine
hundred and forty psi, which is obviously

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going to be much easier to contain
and control. Makes sense right, Blue

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says this is a conscious design choice
made to lower development risk while meeting performance,

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schedule and reusability requirements, which is
all fine and good, except the

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engines are blowing up under a standard
pre flight certification test, which doesn't really

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support Blue Origins design theory, does
it. We draw so many comparisons between

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the B four and the Raptor because
these are two of the first rocket engines

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to utilize a new type of chemical
fuel, which is liquefied natural gas,

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also known as methane. Obviously,
methane is nothing new, it's been around

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since the birth of the universe,
but the process of cooling it down to

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a cryogenic temperature to make liquid rocket
fuel is a very recent development, and

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so far, no one has been
able to get a rocket all the way

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into low Earth orbit using a methane
powered engine. There have been attempts.

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Dealing with liquefied natural gas or LNG
is a lot more complicated than your typical

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rocket fuel, which is just a
purified version of kerosene, but LANG does

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have some major benefits. For one, LANG can be used to self pressurize

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its own fuel tank. This is
known as autogenous pressurization. So the way

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that rockets are designed, they need
to have a certain amount of internal pressure

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inside their tanks in order to stop
them from collapsing in on themselves. And

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because methane has such a low boiling
point of negative one hundred and sixty one

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degrees celsius, it's to start evaporating
into a gas pretty much as soon as

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it gets pumped into the fuel tank, and it's going to continue to boil

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off throughout the launch process. That
gas is going to create enough pressure to

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maintain the integrity of the fuel tank, so even as the liquid is burned

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away during flight, the gas will
keep the tank full and keep the rocket

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body strong. If you look at
the SpaceX Starship as it's being prepped for

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launch, there is a big white
cloud shooting out from the side of the

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rocket. That is excess methane gas
being vented from the fuel tank to regulate

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the internal pressure. With a rocket
fuel like kerosene that stays liquid at ambient

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temperature, you still need something to
fill the void and maintain tank pressure,

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so rockets will use big canisters of
helium gas. Helium is currently in short

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supply on Earth, so we should
be conserving it as much as possible.

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So that's neat. But the real
advantage of methane fuel is that it is

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clean burning. Now that's not to
say a methane burning rocket is environmentally friendly.

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It still releases a bunch of carbon
and greenhouse gases into the atmosphere,

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which is bad. But the burning
of methane and oxygen doesn't leave behind a

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solid carbon residue on the internal components
the way that a long chain hydrocarbon like

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kerosene does. In order to reuse
a kerosene burning engine like a SpaceX Merlin,

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you have to go in and scrub
out all of the leftover carbon deposits

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from inside the engine. Obviously,
this doesn't stop SpaceX from reusing Merlin engines

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on the Falconine booster, but it's
not ideal. So in theory, a

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methane engine should be capable of rapid
reuse, meaning that you could land a

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booster, return it to the launchpad, refuel, and fly again, all

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within a couple of hours. Elon
Musk talks about launching the same super heavy

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booster up to three times in one
day. This is going to be critical

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for the new Glen, which is
supposed to have a fully reusable first stage

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booster, and the capability is also
going to be taken advantage of by ULA

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with the Vulcan Centaur. They don't
have any plans on trying to land the

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entire booster core, but ULA has
developed a system where the thrust section of

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the booster will separate following main engine
cutoff, and it's going to deploy an

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inflatable heat shield that will allow the
two engines to safely fall back to Earth

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and land in the ocean where they
can be recovered and reinstalled in a new

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Vulcan booster. So even though the
idea of reusing an entire rocket booster is

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still out of reach for most rocket
builders, the B four opens up the

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capability for them to at least reuse
the engines, which is still a massive

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improvement over the old system. So
Blue Origins first orbital rocket engine is a

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very important piece of hardware, not
just for themselves but for the entire spaceflight

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industry. But in true Blue Origin
style, the B four is also a

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bit problem matic and unpredictable, which
is about as much as you can expect

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from an aerospace company that has yet
to actually get a product into outer space,

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but it's definitely going to make for
an interesting story to follow in the

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months and years to come.
