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Elon Musk's SpaceX has already managed to
define the esthetic of twenty first century human

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space flight with their crew Dragon space
suits. It's a certified iconic look.

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But these shining white star men and
women are only the beginning for SpaceX.

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What we are looking at isn't even
really a space suit, not yet at

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least. This is the space race. So what's the deal with these SpaceX

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suits? They almost look too cool
to actually be functional, but that's not

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the case. These are the most
advanced flight suits in the world, and

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they are spectacularly effective at allowing people
to comfortably travel through space, but they

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are still not space suits. These
SpaceX crew Dragon astronauts are wearing what's technically

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referred to as an IVA suit or
intra vehicular activity. This is opposed to

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the EVA suit or extra vehicular activity
that you see people to actually float around

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in outer space. So we need
to understand IVA first before we can get

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into future potential for SpaceX EVA suits. The IVA can also be referred to

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as a flight suit because it's only
worn while in the process of launching or

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landing the vehicle, or you can
call it a pressure suit because that's the

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most important job that this equipment does. It keeps the astronaut pressurized in the

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event of a catastrophic failure. In
a perfect world, you wouldn't need to

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wear this suit at all, because
the Dragon capsule is already pressurized and has

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all of the life support function that
you need. But if that ever stopped

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being the case in midflight, then
the crew would be in bad trouble very

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quickly. In nineteen seventy one,
the Soviet Union lost a crew of three

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men on the so US eleven mission
after their capsule depressurized on the return to

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Earth. This was due to a
valve that was damaged at stage separation,

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and the crew suffocated within one minute
of the pressure. It was a rough

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way to go, so even today, no matter how much we might trust

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our vehicle and its technology, we
suit up. Once the ship is coasting

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in orbit, it's as safe as
it's going to get, so astronauts can

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go suit off, but during ascent
and descent maneuvers we expect anything that can

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go wrong will go wrong. The
modern IVA suit has three main jobs,

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providing fresh air, maintaining temperature,
and maintaining pressure. It can keep a

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person alive in the vacuum of space, but again that's only for a worst

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case scenario. When SpaceX was developing
their Dragon capsule, they knew that the

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end goal for this vehicle was going
to be human space flight, which meant

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that a pressure suit was going to
be necessary at some point, and Elon

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Musk wanted to make sure that the
astronauts who flew SpaceX would leave a lasting

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impression on the world. So Elon
actually hired a Hollywood costume designer named Jose

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Fernandez, who has a long resume
of making superhero outfits for high budget Marvel

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and DC films. Jose didn't know
anything about human space flight. He hadn't

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even heard of SpaceX or Elon Musk
until they hired him. Elon wanted Jose

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to create the tuxedo of flight suits, something that everyone would look their absolute

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best in. It had to give
the astronaut a sleek and well defined figure,

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like a superhero. This is in
contrast to the old Space Shuttle flight

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suits that made everyone who wore them
look like a walking pumpkin. So the

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design of the SpaceX suit came first, and then Elon had enough faith in

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his technical crew that they would be
able to reverse engineer it into a fully

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functional iv A suit that would be
approved by NASA. That's why every crew

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that has ever flown a Dragon capsule
has looked like they are about to walk

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onto a movie set. They all
look perfect, and that's largely due to

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the fact that, just like a
tuxedo, every SpaceX suit is tailored for

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the individual astronaut. The suits are
all fabricated in the SpaceX Hawthorne, California

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headquarters, alongside the Falcon rockets and
Merlin engines. This might seem like pure

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vanity, but the precise fit also
has a function to it. By aligning

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the joints of the suit precisely with
the physical joints of the human body in

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places like these shoulders, elbows,
and knees, it gives the astronaut much

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greater range of motion and control when
the suit is pressurized. Just try and

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imagine for a second what it would
be like to wear air tight clothing.

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It's like walking around in an inflated
balloon suit. The bigger the bag year

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the fit, the less you're going
to be able to actually move around.

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Then SpaceX engineers were able to achieve
that sleek, minimalist look by eliminating all

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of the exterior valves and hoses that
you would typically see on this type of

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pressure suit. Even looking at another
modern suit design like the one Chinese tyconots

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wear on their trips to the Tiangong
Space Station, you can see the big

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main valve in the center of the
chest, then further down the torso.

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On the right they have external wires
and electronics. On the left is a

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hose attachment and that connects into the
life support box that they have to carry

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with them in their hand. So
how did SpaceX avoid all of that hardware?

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Well, the first thing that they
did was design the suit to be

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fully integrated with the systems of the
Dragon capsule. So when the crew takes

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their seats inside the capsule, they
simply attach an umbilical cable from the chair

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to a port on the thigh of
their suit. This one connection supplies power,

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air, and a pressure ant line
into the suit. Astronauts breathe a

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custom mixture of oxygen and nitrogen that
is managed by dragons onboard computer. You

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don't want too much nitrogen because it
can form bubbles in the blood during pressure

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changes. The air mixture is chilled
to maintain a comfortable temperature for the astronaut

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even during high heat reentries. The
astronaut's helmet has built in sensors that monitor

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pressure and temperature. These data into
the automated computer, so there's no need

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for manual adjustment by the astronaut.
That eliminates the need for any external valves

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on the suit, and by eliminating
all of this excess hardware, SpaceX not

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only makes their suit better looking,
they also make it much easier for the

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crew to put on and take off. The old style flight suits came in

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multiple segments that had to be fitted
together, and it took several people to

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help get an astronaut suited up.
That's not so badgering the preflight operation on

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Earth, but they have to get
back into those suits before leaving the ISS,

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and that means doing it all in
zero gravity, with gloves and helmets

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and stuff floating around everywhere. The
SpaceX suit is a much more simplified procedure.

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It's a single piece jumpsuit kind of
design, so the astronaut goes in

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through the pants that open up along
a zippered inseam. Then they just kind

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of stand up into the suit,
step into the boots, and then zip

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the pants back up and they're good
to go. There are more zippers along

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the four sections so that the astronaut
can quickly slip their real hand out of

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the glove to do more precise work. Though, the SpaceX gloves do offer

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a lot of dexterity, and they
allow the crew to use the iPad style

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touchscreen controls on board the Dragon.
So these are fantastic suits and they are

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perfect for the job they were intended
for. But SpaceX needs to push their

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capability even further. It's time to
leave the capsule if you dare. We're

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not talking about Major Tom here.
The person stepping through the door of the

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Dragon capsule into the void of outer
space is going to be Jared Isaacman.

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You might remember him as the leader
of the inspiration for Crew, the one

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they made the Netflix show about.
Jared has a big plan for his next

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SpaceX flight. It's called Polaris Down, and it's going to push the SpaceX

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Dragon capsule and its systems to the
absolute limit. The goal for Polaris Down

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is to reach the highest Earth orbit
ever flown, reaching out to the Van

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Allen radiation Belt that exists on the
border of Earth's magnetic field. At an

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altitude of seven hundred kilometers above sea
level, the crew will conduct a spacewalk.

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They're going extra vehicular. According to
Isaacman, SpaceX is developing an EVA

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suit that will be an upgraded version
of their current IVA suit. That's why

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we had to explain the IVA first, because this new SpaceX suit is just

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a beefed up version of what they
already have. Now, this is an

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important step to take because just like
the IVA suit was crucial to the development

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of the Dragon vehicle, an EVA
suit is going to be just as important

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to Starship. If SpaceX is going
to follow through with Elon's whole Mars City

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end game, then they are going
to need a lot of space suits,

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and those need to be capable and
sturdy enough to keep people alive in some

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very extreme conditions. So Polaris don
is going to serve as a halfway points,

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an opportunity to use their existing suit
design to test some expanded capabilities.

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If you look at the render from
Polaris Down, it shows the existing Starman's

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suit floating outside of the Dragon capsule
with the umbilical line attached. Now,

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this is a pretty basic concept art
and it's not fully indicative of what the

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SpaceX EVA suit will actually look like. What this does seem to indicate is

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that the umbilical connection will carry over
from the IVA to EVA operation, and

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that does make a lot of sense
for now. If we look at the

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typical astronaut performing a spacewalk at the
ISS, they wear their life support system

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on their back, and that allows
them to cover a lot of ground and

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maneuver freely around the exterior of the
station. That's not necessary for Polaris down

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and it's going to add a lot
of extra bulk to the EVA suit.

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We can imagine that the Polarist Don
spacewalk will have a lot more in common

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with NASA's Project Gemini from the early
nineteen sixties. These were the first missions

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where astronauts left the capsule and floated
freely in outer space. Those first EVAs

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were supported by an umbilical connection to
the spacecraft. The cord was made from

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an external layer of gold coated nylon
with silicone rubber hose inside. The umbilical

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had a tensile strength of three hundred
and fifty pounds, and there was an

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additional nylon tether line that had a
strength of one thousand pounds, so obviously

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SpaceX would need to make their existing
umbilical connection a lot stronger and more secure,

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but the concept of using this to
support a spacewalk is totally sound.

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Another major factor that needs to be
considered on a spacewalk is how the astronaut

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is going to maneuver in a vacuum. On most Iss spacewalks, the astronauts

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have used a system of tethers and
help from the robotic Canada Arm to maneuver

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around the exterior of the station,
and they also have use of a space

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jetpack that fires nitrogen gas thrusters to
fly around. Polaris Done won't have a

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robotic arm to help them out,
and the jet pack seems a bit bulky

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and overkill for the mission. Going
back to Project Gemini, you'll notice the

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astronaut holding a weird contraption in their
hand that is actually an air pressure gun

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that they used to maneuver around,
and it seems like the kind of thing

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that SpaceX might be able to develop
for Polaris Don, something that they could

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easily make a lot smaller for the
modern day. You can imagine that Iron

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Man style hand thrusters would be pretty
effective for this kind of thing. The

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most important thing that SpaceX needs to
consider with their new EVA suit design is

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going to be radiation protection. Because
Polaris Down is intending to conduct their spacewalk

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at such an extreme altitude of seven
hundred kilometers, they are going to be

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in close proximity to the inner reaches
of the Van Allen radiation belt, so

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their exposure to cosmic radiation is going
to be a lot higher than what is

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experienced at the ISS Down at around
four hundred kilometers altitude. So going outside

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the capsule, even for a short
time in those conditions could be physically dangerous

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to an astronaut if they aren't well
protected. The current IVA suit likely doesn't

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have any radiation shielding at all,
because you wouldn't need it you're already inside

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a shielded spaceship, but there are
opportunities for SpaceX to incorporate effective radiation protection

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into their existing suit design. If
you want the best possible material for blocking

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cosmic rays, it needs to contain
a lot of hydrogen atoms, so a

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good candidate would be a plastic polymer
called polyethylene. This material can be woven

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into a matrix of threads that could
then become a protective layer inside the shell

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of an EVA suit. This wouldn't
add very much bulk to the design,

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but it would offer a lot more
protection from the elements. Based on what

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SpaceX is able to learn from this
first EVA test on Polaris Don, they're

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going to be able to move on
to the next step of developing a dedicated

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extra vehicular activity suit, which will
then feed into their ultimate goal of yading

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an interplanetary activity suit that future settlers
will use to colonize Mars.
