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So you want to live on Mars. In theory, it's a super cool

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idea, an expansive, high tech
city of the future, operating under the

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protection of shining glass domes, life
in luxury on the interplanetary frontier. In

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practice, though, life on Mars
will be rough going for a very long

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while. Those metal buildings and glass
domes are great for science fiction, but

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we won't be seeing those things on
Mars anytime this century. If you're serious

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about occupying the Red planet, then
the best bet is likely to be either

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life underground three D printing some kind
of rock based structure, or living in

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a balloon. Today, we are
going to advocate for the balloon as the

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ideal Martian accommodation, or more specifically, a highly engineered, self sufficient inflatable

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habitat. This is a technology that
has been under development for three decades now,

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and it's just about ready to begin
playing a massive role in the future

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of human space flight. Inflatable habitats
solve a number of problems that are inherent

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with trying to keep people alive and
well outside of the Earth's atmosphere. They're

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an excellent solution for future orbiting space
stations, and they just might end up

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being the key to Mars colonization.
This is the space race. Three D

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printing on Mars has been a long
standing front runner in the design and engineering

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of practical Mars colonies. We've seen
a few great three D printing concepts arrive

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over the past few years, some
of them even endorsed and funded by NASA.

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Those have been covered here on the
Channel before, and we continue to

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be big fans of three D printing
in space. But the more time we

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spend looking into these inflatable habitats,
the more inherent flaws start to become visible.

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With additive manufacturing on Mars, the
basic concept behind three D printing in

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space is that you would land a
fully autonomous robotic system on an alien planet.

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It would then deploy rovers to go
out and scoop up mass of amounts

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of regulith, which is the loose
dust and bits of rock that cover the

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surface. The collected material is then
brought back to a high temperature oven that

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mixes the regulath with a polymer substance
and bakes it until it becomes a sort

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of extrudable concrete. That concrete material
is then laid down by a three D

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printing machine that builds up the structure
one thin layer at a time, So

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that all sounds pretty neat, but
obviously it's going to require us to land

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all of those robots on Mars and
then a ton of electricity to power these

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things while they go about the process
of collecting and melting and three D printing.

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Then as an end result, we're
left with what is essentially an above

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ground cave made from Martian rock,
which is very likely going to be physically

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toxic to human beings. And that
hits on another big issue here. We

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don't actually have a sample of Martian
regulath, so we don't fully know what's

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in it, and we won't know
for a few years at least, So

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the theory that we can just to
bake it into Plato to make a house

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is more like an educated guest than
a surebet. Whereas if we go the

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inflatable route, we prefabricate the entire
thing on Earth, loaded into a rocket

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faring and ship into Mars. On
arrival, the habitats self inflates, deploy

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solar panels, powers up, and
just waits for a human crew to arrive.

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When we're talking about establishing the first
human settlement on a planet two hundred

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and ninety one million kilometers away.
The most simple solution would most likely be

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considered the best, and I think
we're pretty clear on which one of those

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ideas offers up the lowest complication.
Now we can't talk about inflatable space habitats

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without paying respects to the og Bigelow
Aerospace. Before Musk, Bezos and Branson,

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there was an eccentric billionaire named Robert
Bigelow who decided that he wanted to

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get into outer space. Bigelow amassed
a fortune as the owner of the Budget

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Suites of America Hotel, and in
nineteen ninety eight he leveraged that wealth to

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found his own aerospace company with the
dream of creating hotels in space. We

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could do a whole documentary just on
Robert Bigelow. He is a character,

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to say the least. Anyway,
the company got straight to work on a

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multi layer expandable space module technology that
they were able to license directly from NASA.

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The Transhab project was an idea concocted
for the International Space Station in the

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late nineteen nineties, but they were
never able to secure the necessary funding from

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members of US Congress. After a
decade of private research and development, Bigelow

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had a viable technology that was ready
for a demonstration in outer space. In

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twenty and twelve, NASA provided them
eighteen million dollars in funding to develop the

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Bigelow Expandable Activity Module or BEAM.
By twenty sixteen, the module was birthed

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to ISS and successfully inflated to four
meters in length and three point two three

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meters in diameter with a pressurized volume
of sixteen cubic meters. Beam was more

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like a proof of concept than a
functional module of the ISS. It's still

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up there inflated and pressurized, but
from what I've heard, the astronauts mostly

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just use it as a closet and
they never leave the door open just in

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case. But in the long term
study of the beam's performance, it's proven

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that it can withstand micro meteor impacts
without taking damage, and levels of cosmic

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radiation recorded inside the beam have been
pretty much the same as they are anywhere

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else on the ISS. So from
that one limited test we can form a

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pretty decent hypothesis that inflatable space station
module's function at least as well as any

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other space station module. Unfortunately,
Bigelow Aerospace collapsed in March twenty twenty.

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Robert freaked out, laid off the
entire staff, and ceased all operations permanently.

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Later that year, he went on
to found a new institute that was

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dedicated to researching life after death.
Like I said, he's a really interesting

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dude. So leave a comment if
you'd watch a Robert Bigelow video. Luckily,

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for the future of inflatable space habs, the Sierra Nevada Corporation came along

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with their newly formed offshoot, CIRA
Space. This is the same company that

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has been making the Dream Chaser space
plane, and they are partnered with Blue

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Origin to build the future orbital Reef
space station. The Large Integrated Flexible Environment

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or LIFE Habitat is carrying on the
same basic idea as the Transhab and the

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Beam before it. The fully inflated
LIFE will be three stories tall and twenty

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seven feet in diameter, offering up
about one third the internal volume of the

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entires in one single module. In
its compacted form, Life can be fitted

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into a standard five meter rocket firing
like the one on top of a Falcon

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nine. Once deployed into orbit,
Life self inflates and then uses its own

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thruster system to maneuver to a final
destination in orbit. Sierra is planning to

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integrate Life modules into the upcoming orbital
REEF station, but the modules are also

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designed to be fully self sufficient standalone
space stations in their own right, and

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Sierra has envisioned Life as a modular
system, so multiple habitats can be linked

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together to form orbital structures with massive
internal volumes. So you might be wondering

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is it safe to live inside a
space balloon? I mean, going to

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outer space and especially visiting an alien
planet are extremely dangerous activities just as a

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baseline, but all things considered,
it doesn't really get much safer than these

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inflatable habitats. The outer shell may
be soft, but it is made up

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from multiple layers of an ultra tough
kevlar like material called vectran, which is

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a fiber spun from liquid crystal polymer, And if you look closely at the

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Life prototype you can see the fabric
is woven together kind of like a basket

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to increase the material strength. Sierra
says that when pressurized, their shell is

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stronger than steel, and they've been
verifying that with a series of small scale

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tests over the past year. Obviously, that includes over pressure testing where they

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just keep filling the vessel until it
bursts. Those are actually pretty fun to

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watch and they help Sierra to begin
plotting data points about the consistency and longevity

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of their product. They also perform
ballistic testing with these smaller prototypes. Basically,

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they take it out and shoot stuff
at it to see what happens,

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varying up the size of the projectile, the speed, and the angle of

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attack. From the data they've gathered
so far, Sierra is already projecting an

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operational lifespan of about sixty years for
the life habitat. But just for the

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sake of being paranoid, what happens
if something does puncture the shell, does

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it burst like a balloon? Will
you get sucked out into outer space?

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The answer is no and no.
So this is where we have to deprogram

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our minds from what science fiction has
taught us. Space is a vacuum in

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the sense that it is an extremely
low pressure environment, but it's not like

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there's a giant dison out there just
sucking up everything. The ambient pressure in

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outer space is around negative fourteen psi. The air pressure on Earth at sea

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level is around positive fourteen psi,
so about thirty pounds of pressure differential per

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square inch. It's not enough to
cause an explosive decompression or suck anything out

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through a hole. If a micro
meteorite did puncture the inflatable hab it would

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be like a pinhole in a bicycle
tire. Air would leak out, but

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just slowly and steadily it could be
fixed. Is the point. What about

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radiation? The good news here is
that soft shells actually lend themselves very well

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to highly effective radiation shielding. The
best material for blocking radiation is actually hydrogen.

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This is why you'll often hear people
talk about using water as a radiation

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shield. Polyethylene is a plastic polymer
with a very high hydrogen content, and

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it can be woven into a matrix
that can be layered into the shell composition

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of the inflatable module. If you've
worn one of those surgical masks over the

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past few years, those use a
very similar woven polypropylene matrix to capture viruses

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and stuff. Bigelow has also had
some ideas in their old designs about high

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hydrogen content foam materials that could be
integrated into the soft shell to create a

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very effective radiation shield. Again,
leaving the Earth's magnetosphere is extremely dangerous no

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matter what, but the inflatable habitat
is at least as safe, or maybe

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even safer than anything else we've got. Now that we know all that,

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we can get back into how these
inflatable habitats could function as a part of

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a Mars colony. These modules are
designed around a solid center core that contains

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all of the primary systems, communications, life support, power, and all

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of the hard goods like research equipment, the medical bay and exercise gear are

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stored in here at launch. Then
after the shell is inflated, the astronauts

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arrive and move all of these things
to the outer areas. There are two

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distinct design applications here, zero gravity
habs and planetary habs. Zero G is

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what Sierra has been working on so
far, and from an engineering perspective,

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these are much easier to design.
You can separate different areas of the hab

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using just soft baffles. You don't
need a solid floor or stairs or anything

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rigid on the inside. But they
do have plans for future life modules that

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will function with gravity for a serious
colony on Mars will probably want a combination

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of ground based infrastructure and an orbital
space station to function as a waypoint in

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between Earth and Mars, same idea
that NASA is working on with their lunar

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Gateway station for the Moon. So
the Life modules can handle both of those

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applications. Sierra has an idea that
if they link together enough modules, they

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can form a ring shaped space station, which could then be rotated to create

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an artificial gravity effect. And the
current Life habitat design is only based on

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existing rocket capabilities, but there are
much bigger rockets coming soon that will offer

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much larger cargo faring sizes. Bigger
fairing means the opportunity for a bigger module.

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In a March twenty twenty three interview
with Fraser Kane at Universe Today,

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the senior director of engineering at Sierra
Space, Sean Buckley, revealed that his

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company is already running the numbers on
what they could accomplish with a SpaceX starship

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sized cargo firing. The starship is
promised to deliver a hundred metric tons of

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mass directly to the surface of Mars
in a fairing that is nine meters wide

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at its base and around seventeen meters
in length, but Elon Musk is already

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talking about making the upper stage ship
even longer, and SpaceX is developing even

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more powerful Raptor three engines, so
that could end up being even more capable

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by the time where action flying these
things to Mars. Sierra is estimating that

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by taking full advantage of Starship they
can create a jumbo sized life module that

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would expand to over two thousand cubic
meters in volume. The ISS is only

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about nine hundred cubic meters, so
with one single launch, Sierra could more

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than double the working space. Fully
inflated, the habitat could be as much

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as sixty feet in length and forty
two fifty meters in diameter, So with

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one of those in orbit and one
on the ground, we would essentially have

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a fully functioning Martian infrastructure that would
even be relatively safe and comfortable to support

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a long term human presence. I
think will be hard pressed to find an

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idea that can really beat that.
