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Today we are on the hunt for
a missing spacecraft. The suspect in question

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has made away with four point two
billion dollars in NASA funding with the promise

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to develop a spacecraft that will transport
astronauts and cargo to the International Space Station.

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Almost a decade later, and one
of the biggest aerospace companies on the

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planet has failed to deliver a crew
capable spacecraft. So where is the Boeing

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Starliner? This is the space race. NASA has been at the forefront of

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space exploration since the Cold War,
and there is no more iconic NASA vehicle

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than the Space Shuttle. It may
have been dangerous, it may have been

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preposterously expensive, It may have even
been somewhat of a failure in many regards,

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but the Shuttle was easily the most
prolific and recognizable spacecraft of its day,

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becoming a symbol of human space exploration
over three decades of operation. Most

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of these missions involved transporting astronauts to
the International Space Station, which was first

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launched in nineteen ninety eight and has
been continuously inhabited by people since the year

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two thousand. But in two thousand
and eleven, NASA decided to finally retire

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the Space Shuttle program, and that
left American astronauts with no other option than

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the Russian so used rocket for flying
to and from the ISS. And while

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the United States and Russia are partners
in the International Space Station project, NASA

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would prefer to not be dependent on
Russia for all its launch needs. It

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doesn't help that Russia is a major
political rival to the United States. With

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this in mind, NASA introduced the
Commercial Crew Program in two thousand and eleven.

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The idea was to partner with American
private companies to deliver astronauts to and

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from the International Space Station. NASA
would award contracts and the companies would compete

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with each other to develop the most
innervative, cost effective, and safe solutions

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to get crew to the International Space
Station. Fast forward to twenty fourteen,

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and after a lengthy bidding process,
NASA awarded Boeing a four point two billion

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dollar contract to develop the CST one
hundred Starliner spacecraft and carry out six missions

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to the International Space Station. Elon
Musk's SpaceX also won a contract worth two

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point six billion dollars to develop the
Crew Dragon spacecraft and conduct six missions of

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their own with two private companies in
the mix. The assumption was that a

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healthy competition would result in a better
product delivered quicker and more efficiently than if

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NASA developed it themselves, and having
two companies on board prevented a monopoly.

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Unfortunately, what should have been an
exciting domestic space race ended up being far

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more one sided than NASA would have
predicted. SpaceX launched its first crude mission

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in twenty twenty, and Boeing is
not set to try their own until at

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least April twenty twenty four. So
let's dig a little into what went wrong

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with Boeing. They were to conduct
the first test flight in twenty sixteen,

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but issues in development forced an eight
month delay. The aircraft was too heavy

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and the team was working to reduce
mass and address some issues with aerodynamic drag,

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pushing the test launch date to twenty
seventeen. Twenty seventeen came and went

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with no launch in sight and a
new date of July twenty eighteen, but

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once again another issue reared its head. During testing, Boeing discovered a hypergolic

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propellant leak. This is the self
combusting fuel mixture used in the vehicle's maneuvering

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thrusters. And it is incredibly toxic. Any kind of fuel leak is bad,

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but hyperglic fuel leaks in a crude
capsule are worse. So back to

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the factory it went for further development
and a new launch date of November twenty

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nine, nineteen. The first flight
of the CST one hundred star Liner capsule

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was a pad abort test, which
is a practical demonstration of the craft's abort

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system engines. Starliner accelerated away from
the launch pad successfully, but when landing,

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one of the three parachutes failed to
deploy. That being said, the

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capsule did land within safety parameters,
so even though it wasn't a complete success,

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it was not a complete failure either. A month later, in December

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twenty nineteen, Boeing felt strong enough
to attempt their first test flight all the

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way to the International Space Station,
known as an orbital flight test. This

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is an unmanned flight that launches from
Earth, gets to the International Space Station,

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docks at the station, and then
successfully and safely returns to Earth.

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But and we are starting to see
a pattern here, there were problems.

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Once again. The Starliner's internal timer
was off by eleven hours initiating an orbital

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insertion burn much earlier than needed.
This put the spacecraft in the incorrect trajectory

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and prevented it from reaching the International
Space Station entirely. It eventually had to

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land in New Mexico within two days
of flying. The second major error on

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this test flight involved thrusters that angle
the craft to avoid damaging heat shields that

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protect the craft during re entry.
Both of these were primarily software issues,

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but it diminished a lot of the
already waning confidence in Boeing's capability to deliver

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on this project. It also led
to an in depth review between the company

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and NASA, identifying eighty areas that
needed to be updated and corrected. It

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then took Boeing two and a half
years to fix these errors and a few

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other problems, as they ironed out
every potential issue they could think of.

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But that's the nature of problems.
They always lurk around the corner, and

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Boeing were once again reacquainted with them. In April twenty twenty one, the

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redesign and up dated Starliner was at
the launch site ready for its second orbital

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flight test. During final testing,
though an issue was discovered with thirteen engine

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valves in the craft, and exposure
to the salty air at Cape Canaveral,

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Florida led to corrosion, and with
tolerances so tight, it was simply unsafe

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to launch. Boeing tried to remedy
the problem on site, but eventually decided

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canceling the test flight was the safer
option. A year later, in May

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twenty twenty two, Boeing did manage
another orbital test flight. The spacecraft launched

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and returned to Earth successfully after docking
at the International Space Station, but even

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here it wasn't smooth sailing as some
systems didn't work as expected. Two orbital

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maneuvering and altitude control thrusters also known
as OMAC thrusters, failed during the orbital

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insertion phase of the flight, but
the spacecraft was able to compensate with the

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remaining OMAC thrusters. A couple of
reaction control system thrusters used at the docking

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all failed due to low chamber pressure, but with a safe flight it was

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deemed a success. The next step
would be a final test with crew on

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board. Boeing had initially planned the
crew test flight for December twenty twenty two.

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Unfortunately, Boeing's dance with delays returned
and the launch first got pushed to

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February twenty twenty three, then April
twenty twenty three, and further to July

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twenty twenty three, with another final
update in April twenty twenty four. So

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why the latest delay, Well,
the parachute problem persists and if humans are

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going to be traveling in it,
Boeing is taking absolutely no chances. Engineers

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have found that the soft links used
on the suspension lines of Starliner's three main

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parachutes cannot handle the load of the
craft if one of them fails, and

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being able to land with just two
out of the three parachutes is a safety

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requirement for NASA. Boeing engineers have
now created a more robust soft link and

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redesigned the parachute system, and it's
set to be tested sometime in November twenty

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twenty three. But then again another
problem surfaced more recently wiring. The P

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two to one to three glass fabric
tape covering the electrical wires in the capsule

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was found to be a fire hazard. While it is commonly used in the

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aerospace industry to wrap wires to prevent
chafing in certain conditions and at different oxygen

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concentrations, it can be flammable,
and Boeing would really prefer if the star

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Liner did not self immolate, especially
with crew on board. So as Boeing

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tries to solve these they have wisely
refrained from an exact launch date. But

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if things go to plan, the
star Liner could be transporting crew sometime in

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twenty twenty four. But while Boeing
struggles, the SpaceX Crew Dragon has been

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running away with virtually no competition.
Sure, they had a few Falcon nine

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rockets explode during testing, but their
August twenty twenty three flight marks the seventh

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successful crew transportation to the International Space
Station, with the first happening way back

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in twenty twenty. Their next mission
is scheduled for early twenty twenty four,

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and they've seen their initial six mission
contract with NASA jump to fourteen missions,

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bringing their total contract value to almost
five billion dollars. In addition to that,

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the cost for seats on Crew Dragon
are almost half of the star Liner.

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While SpaceX charges fifty five million dollars
per astronaut, Boeing comes in at

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ninety million dollars as per NASA documents. Boeing did release a statement refuting that

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cost, stating their capsule could carry
five astronauts as opposed to the standard four,

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which means it would cost less.
But until the company actually manages to

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send a crew into orbit, we'll
just have to wait and see. Speaking

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of costs, NASA contracting these two
Boeing and SpaceX instead of developing it themselves

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saves the agency about twenty to thirty
billion dollars. So while NASA benefits from

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lower costs, BOW and SpaceX get
to have someone else put the bill for

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development. And this is technology that
they still hold intellectual property rights to,

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allowing them to use it for other
commercial projects and profit from. In addition

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to the cost benefits, this has
also pushed the United States to once again

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become the world leader in space.
After twenty eleven, the United States had

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zero percent of the global commercial launch
market. Today, thanks to SpaceX alone,

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they have seventy percent, and this
has resulted in NASA being a huge

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contributor to the SpaceX revenue to the
tune of millions every year. This is

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significant and might be an indicator as
to why Boeing continues to pursue the Starliner

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project, even though spaceflight only accounts
for a small portion of the company revenue.

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After the company lost billions due to
the grounding of its seven thirty seven

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maxplane and air travel demand plummeting during
the COVID pandemic, the star Liner project

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might just be a revenue source worth
pursuing. That being said, there's no

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taking away that it is a project
that is bleeding Boeing a lot of money

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right now. Since the contract was
awarded, the company has already racked up

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close to one point five billion in
loss, and every delay costs it more.

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Also, the contracts are just for
transporting crew to the International Space Station,

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which will only be operational until twenty
thirty, so there's a timeframe on

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that. Boeing, though, is
committed to fulfilling its contractual obligations. Mark

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Nappy, Boeing Starliner Vice President and
program manager, reiterated they were still committed

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to six crewed missions and one crewde
test flight to the International Space Station.

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But more importantly, does Boeing see
a future for the star Liner project beyond

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the NASA contract? Well, Without
the contract, further development can get very

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costly. In an interview, and
Boeing Vice President of Exploration Systems, John

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Shannon was asked if the company planned
to continue the program long term, he

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gave an ambiguous answer, saying it
was a great question and he wished he

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had an answer to it. This
uncertainty indicates Boeing is yet to determine if

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the entire project is even still worth
it, and with the lead SpaceX has

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on them, it might be harder
to catch up, even if they do

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get everything up and running smoothly for
commercial application beyond NASA. On the other

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hand, there are alternatives that will
very soon become viable. Sierra Space didn't

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manage to get the initial NASA contract, but their Dreamchaser spacecraft has been in

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development for two decades and is pretty
much ready. Right alongside is Blue Origins

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NW Glenn Spacecraft commercial space flights,
and their demand will continue increasing as time

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progresses. Right now, SpaceX has
the competitive advantage, and any other player

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that wants a piece of the pie
will have to work very hard to catch

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up. Sierras Space in Blue Origin
look ready to take on the challenge,

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but will Boeing finally join the fray
as well. Only time will tell.
